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Capillary soldering is one of the fundamental skills of the plumbing trade. Despite the rise of push-fit and press-fit alternatives, soldered copper joints remain the preferred choice on many commercial projects, high-temperature systems, and anywhere a permanent, clean-looking joint is required. This guide covers the two main types of capillary fitting — solder ring (Yorkshire) and end feed — and takes you through the correct technique for making leak-free joints every time.
Both types create a joint using the same capillary action principle: heat causes solder to flow into the narrow gap between the pipe and fitting, forming a watertight seal when cooled. The difference is where the solder comes from:
For straightforward domestic work, solder ring is popular because it's more forgiving. For commercial volume work or where cost control matters, experienced plumbers use end feed and carry their own solder wire.
See also: Compression vs Push-Fit vs End-Feed Fittings for a full comparison of joining methods, and Copper Press-Fit Fittings if you want a no-heat alternative to soldering.
A wheel cutter gives the cleanest cut. Tighten one turn at a time as you rotate — forcing the wheel creates a ragged edge and work-hardens the pipe end, making it harder to push into the fitting. The pipe should enter the fitting socket with hand pressure and sit fully home against the internal stop.
Use the reamer built into your pipe cutter or a half-round file to remove the internal burr. Wipe away any swarf. Any material left inside the pipe will be swept into the system when water flows — and can damage pump impellers or ball valves downstream.
Using fine wire wool or emery cloth, clean the outside of the pipe end and the inside of the fitting socket until both surfaces are bright copper. This is the step most beginners skip and most joint failures trace back to. Oxidation, oil from handling, or any contamination prevents the solder from bonding. Clean 10–15mm back on the pipe from the end — further than the socket depth.
Apply flux paste to both surfaces — the pipe end and inside the fitting socket. Flux does two jobs: it prevents re-oxidation during heating, and it lowers the surface tension of the molten solder so it flows into the joint by capillary action. A thin, even coat is sufficient; excess flux burns in the joint and leaves voids.
Push the pipe fully home into the fitting socket. Twist slightly to distribute the flux evenly.
Position a heat mat behind any timber, plasterboard, or other combustible material. Even if you think the structure is a comfortable distance away, use a mat — copper conducts heat rapidly along its length, and a joint 100mm from a joist will heat that joist. This is a Building Regulations and insurance requirement on all notifiable work.
Play the flame around the fitting body — not just one spot and not directly at the flux. Move the torch in small circles around the circumference of the fitting. The goal is to heat the fitting and pipe end uniformly so the solder flows all the way around the joint.
Temperature cues:
Never apply the flame directly to the solder. The fitting must be hot enough to melt the solder, not the flame.
Touch the solder wire to the joint at the edge of the socket — not into the flame. If the fitting is at temperature, the solder will be drawn in immediately by capillary action. Feed smoothly until a bright ring appears all the way around the joint mouth. On 15mm fittings, this takes approximately 8–10mm of solder wire; on 22mm fittings, 12–15mm.
Remove the flame as soon as the ring is complete. Continue to hold the solder wire at the joint for a moment — residual heat will draw in a little more if any voids remain.
While the joint is still hot (but solder has solidified slightly — grey, not shiny), wipe around the joint mouth with a damp cloth to remove excess flux and smooth the solder ring. This makes inspection easier and prevents flux residue from corroding the copper over time.
A good joint shows:
Let the joint cool completely before applying any mechanical stress. Do not quench with cold water — thermal shock can crack the joint.
| Fault | Cause | Fix |
|---|---|---|
| Solder beads up and rolls off | Surfaces not clean; oxidation on copper | Cut back, reclean with wire wool, reflux |
| Joint leaks — pinhole | Insufficient solder; void in joint | Drain system, dry out pipe, reheat and feed more solder |
| Joint leaks — full failure | Water in pipe during soldering; pipe not fully dry | Drain and dry completely. Use bread (white, no crusts) stuffed in the pipe to temporarily block water for awkward live sections — it dissolves when water flows later |
| Solder flows away from joint | Flux applied unevenly; fitting not seated | Ensure pipe is fully home in socket; flux both surfaces evenly |
| Solder ring fitting: ring appears but leaks | Only one side of solder ring melted (joint heated unevenly) | Reheat rotating torch to ensure even temperature all round |
| Discolouration of adjacent pipe | Overheating; too much time with flame on pipe rather than fitting | Focus heat on the fitting body, not the pipe; move torch continuously |
| Flame keeps blowing out | Propane valve partially blocked or wrong gas for ambient temperature | Switch to MAPP in cold conditions; check valve not iced up |
| Pipe OD | Common Use | Approx. Solder per Joint | Gas Recommendation |
|---|---|---|---|
| 8mm | Microbore heating, oil pipes | 5–6mm wire | Propane (small head) |
| 10mm | Microbore heating | 6–8mm wire | Propane |
| 15mm | Domestic hot and cold supplies, radiator tails | 8–10mm wire | Propane |
| 22mm | Mains distribution, primary heating flow/return | 12–15mm wire | Propane or MAPP |
| 28mm | Primary heating, cylinder connections | 18–22mm wire | MAPP preferred |
| 35mm+ | Commercial headers, calorifier connections | 25–30mm wire per joint | MAPP recommended; large-bore head |
For natural gas and LPG pipework, soldered copper is permitted under BS 6891 (domestic installations up to 35mm) and IGE/UP/2 (industrial) but with stricter requirements:
The most common cause of soldering failure is attempting to make a joint with water in the pipe. Even a small amount of water will prevent the fitting from reaching soldering temperature — the water absorbs heat faster than the torch can supply it, and the solder will never flow properly.
Before soldering on any existing system:
In areas with aggressive water (hard water, chlorinated supplies, coastal areas), DZR brass fittings are specified instead of standard brass. DZR fittings are marked with a triangle symbol. Standard acidic flux is not compatible with DZR or gunmetal fittings and can cause long-term corrosion. Use only flux marked for DZR/potable use on these fittings.
Most high-quality capillary fittings sold for potable water systems are now manufactured in DZR brass as standard — check the product marking if in doubt.
APM stocks a full range of capillary fittings for domestic and commercial plumbing:
Browse the full range of copper fittings and soldering materials in our End Feed Fittings collection.
For trade advice and orders, contact APM Electricals at 24 Western Avenue, Acton, W3 7TZ or call 020 8702 8080.
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